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Metal Injection Molding Tips- ASH MIM
 
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Metal injection molding (MIM) is a metalworking process by which finely-powdered metal is mixed with a measured amount of binder material to comprise a material capable of being injected by plastic injection processing equipment. It is a process used to replicate machined parts without the cost of machining. ASH™ offers several different types of metal injection molding production processes. Another manufacturing method in the injection molding family is metal injection molding, or MIM. http://www.ashindustries.com MIM works similar to the other injection molding processes - powdered metal is combined with a binding material and then injected into a mold where it's left to form and curate. The end result is a metal part. The process is ideal for the short and long-run production of metal parts, especially those that are smaller in size and more detailed in terms of properties. Here's a closer look at the MIM process: Mixing and Granulating: The first step in the metal injection molding process is determining the material and feedstock that is going to be used to create the parts. (For more on material range, see the section near the bottom of this article.) Generally, this consists of fine powdered metals - a powder that is fine enough to create the features that are necessary. After the metal powder is determined, it's mixed with a thermoplastic binder (often which takes up 40 percent of the total feedstock), heated so that the metal grains bond with the binder and then fed into the injection molding machine. pic-mimMolding: The next step is the molding process, where the material is again heated and then injected into the machine for the molding process, which is the point where the part is created. Binder Removal: After the part is ejected, the next step is to remove the binder. That's because the final part is about 20 percent larger than the intended end part. Hence, in order to get it to actual size, the binder needs to be removed. Sintering: The final step in the process involves sintering, where the remaining binder is removed from the part and the metal is fused to create the part, the end result being a net shape or close to net shape final part. Further post-sintering operations may also be necessary to properly create the final part, which can add some further steps and complexities to the process. All in all, MIM is comparable to creating products from bar stock metal, both in terms of tensile strength and design capability. Here's a further look at the metal injection molding process and whether it's the right production process for your ASH™ part run: Call us: 337-235-0977 Advantages So what makes your part suitable for creation via MIM? To determine this, here's a look at some of the advantages of the ASH™ process: pic-supermold montageDesign Complexity: If you're satisfied with the design freedom you get from plastic injection molding but want to craft metal parts, then MIM could be right for you. That's because the two processes are quite similar in terms of design complexity - the main differences being that one produces plastic parts and the other metal ones. With MIM, cross holes, angle holes, splines, undercuts, side holes and grooves are all possible. Additionally, with MIM you can create whole parts that would often have to be created separately and assembled in post production. Small Size: Remember, MIM uses very fine powders to create fully dense metal parts. Hence, the process is best for small parts, typically those that weigh between 0.1 and 250 grams. Production Volume: MIM can be a very cost effective process, but only if the right number of parts are needed (not to mention if parts are the right size, as noted in the above point). Typically, the cost benefits are most noticeable and most worth it when part runs are between 10,000 and 20,000. Anything fewer than 10,000 and the potential cost savings from using MIM might not be evident at all. Properties: As we've already noted, MIM is able to create fully dense or near fully dense metal parts when the process is complete, if the process is carried out correctly. It's particularly beneficial for parts that are too small or too detailed to machine out of bar stock. For comparison's sake, it's estimated that the part density is 98 percent via MIM, compared to 100 percent via conventional machining processes. Economical: Unlike machining, MIM doesn't cut away existing metal - it uses only the amount of materials that is necessary to create the product. Nothing is wasted. If your part meets some, if not all, of the above criteria, then MIM might be the production process for your part run. Talk with an ASH™ specialist to learn what's best for you. Now that we've covered the pros of the process, it's time to next examine some of the cons of MIM.
Views: 10508 Design2PartTradeShow
Thermoforming of Large Plastic Parts - C&K Plastics
 
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https://www.thermoformingplasticparts.com Thermoforming, Vacuum forming, Pressure forming, they all involve starting with a sheet of plastic material and molding it over a mold. This results in better integrity and structure over plastic injection molding, RIM or roto molding. By starting with a sheet and gently raising the temperature without going liquid, we can maintain the engineering structure and grain strength so your part is stronger. And tooling is much less expensive that those other methods. C+K Plastics offers a comprehensive range of services and capabilities including: vacuum forming, pressure forming, twin sheet forming and a full compliment of secondary operations. We provide full in house engineering support to help our customers turn concepts into production parts. Whether your application is low or high volume, or basic to complex, C+K Plastics has the ability provide cost effective thermoformed solutions to meet your needs. C+K Plastics can form a thermoplastic sheet 96" x 144", in up to .500" gauge, which offers the flexibility to form both large single parts, as well as multiples of parts from a single thermoplastic sheet for maximum efficiency. Understanding what material is best suited for your thermoformed application is essential. C+K Plastics thermoforms parts out of a wide range of thermoplastic materials and can offer assistance in selecting a material that will be best suited to meet the challenges and demands of your specific application. 732-549-0011 159 Liberty Street Metuchen, NJ 08840 USA Category Science & Technology License Standard YouTube License SHOW LESS COMMENTS Default profile photo Add a public comment... Language: English Content location: United States Restricted Mode: Off History Help About Press Copyright Creators Advertise Developers +YouTube Terms Privacy Policy & Safety Send feedback Try something new!
Views: 15686 Design2PartTradeShow
Rotational Molding of small or large plastic parts - ASH Industries
 
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Rotational Molding or rotomolding from ASH industries is a process for plastic part creation. Rotational molding machines create parts by rotating parts on an axis, which thereby force the plastic material to stick to the walls of the mold - hence why it's an ideal process for creating hollow parts. https://www.ashrotomolding.com From start to finish we control the process. Rotational Molding uses resin powder, rather than plastic pellets. The resin then heats in the mold as it is being rotated. Unlike other plastic part producing processes, ASH™ Industries rotational molding can efficiently and affordably produce both short-run and long-run product runs. In house pulverizing assures consistent power grain, color and size to assure smooth production runs with consistency. State-of-the-art Equipment: Focus on Timeliness Strict Quality Checks ASH Roto-XL Molding Rotomolding easily produces a variety of shapes and sizes difficult to create through any other method. Design flexibility from small and intricate to large and complex with a variety of finishes, colors and secondary operations available. Our Carousel machine with four independent arms-is a large, bi-axial machine and has independent arms and four stations. The independent-arm carousel machine is available with 3 or 4 arms that can move separately from the other. This allows for different size molds, with different cycle times and thickness needs. Rotational Molding / RotoMolding Why choose ASH for my Rotational Molding Needs? Rotational molding, which is also commonly referred to as "rotomolding" or "rotational casting," is a common means of creating plastic parts that's increasingly gaining traction as an alternative means to plastic injection molding and other plastic producing processes. A big reason is because parts that are challenging or impossible to create via plastic injection molding, blow molding and thermoforming - such as hollow parts, partially enclosed parts, large and small parts and parts with other complexities - can be crafted via the process. 1330 W. Willow St. Lafayette, LA 70506 Tel. (800) 598-5274 Fax (337) 235-0971
Views: 18267 Design2PartTradeShow
Custom Made Foam Products - Clark Foam
 
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Clark Foam Products is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Clark Foam Products is a company dedicated to fabricating foam products for many industries since 1951. With state-of-the-art cutting equipment that can produce intricate shapes and sizes in a wide variety of foams, blended rubber and vinyls, natural sponge rubber and synthetic fiber. Clark Foam is a leader in new foam products, innovative cutting techniques, and computer designed foam products that are more efficient, at less cost to a wide spectrum of manufacturers. Clark Foam Products offers a diverse line of foam products, our product line includes: Crosslink Foam, Dri-fast Foam, Electrostatic Dissipative Foam, EVA & Neoprene Foam, Expanded Polypropylene & Expanded Polyethylene Foam, Expanded Polyethylene Foam, Extruded Polyethylene Profile, Filter Foam, Polyester Fiber, Medical Foam, Melamine Foam, Military Foam, Polyester Foam, Polyethylene Foam, Polyurethane Foam and Vinyl Nitrile Foam.
Views: 12194 Design2PartTradeShow
Affordable Injection Molding? Yes...Pressure Forming by Freetech Plastics
 
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Freetech Plastics is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Get the look of Injection Molding at an affordable cost! Pressure Forming gives your parts the high-end look and feel of Injection Molding at an affordable cost. The results: Your products look, fit, and function the way they should. Freetech's advances in tooling and process technology have raised manufacturing capabilities in Pressure Forming to new heights.This means high levels of design complexity can be incorporated into your part. Thermoformed Product designs can now include deep undercuts, contours, and fine detailing not feasible in competing manufacturing processes.This has opened up a vast new range of design options for Pressure Formed parts. They have built up state-of-the-art tooling, forming, and part trimming technologies for use in producing the highest-quality pressure formed parts. For over 35 years they've provided precision Pressure Forming parts for the Medical, Scientific, Telecommunication, and Electronic Enclosure markets. They have received numerous honors, including the coveted Society of Plastics Engineer's "People Choice Award" -- the top prize in the Thermoforming industry an unprecedented 3 times.
Views: 16836 Design2PartTradeShow
SEE OUR NEW VIDEO! LOOK BELOW   Rotational Molding of Large Plastic Products - ASH
 
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SEE OUR NEW VIDEO AND FACILITY: https://www.ashrotomolding.com https://youtu.be/q2xE-VfAjmE ROTO-XL™ represents ASH’s unique roto-molding division focusing on tooling & hollow thermoplastic components up to 18’ long and 52” in diameter. ROTO-XL™ molded components may be “stand-alone” or integrated with any number of other components from ASH Divisions including, CNC swiss lathe in both metal & plastic, Metal Injection Molding, and thermoplastic & silicone injection molding. ROTO-XL™ molded components may also be foam filled, assembled, decorated, and held for drop shipping. Additional services include custom gages for quality, fixturing, foam filling (for additional rigidity & compression strength up to 1400psi), and custom thermoplastic colors. ASH ROTO-XL™ tooling may be cast in aluminum or fabricated steel. ROTO-XL™ molding is a cost effective alternative to injection molding for large plastic parts, components which must be hollow (such as berms, barrels, canoes, kayaks, slides), and those which may be made from commodity thermoplastics (polyethylene or polypropylene). The molds are less expensive than injection molding tooling as they do not have to be large, bulky, and built to withstand the tremendous pressures of injection molding. During ROTO-XL™, the powdered thermoplastic is placed in the mold; the mold is closed, and it is spun in three axes while being heated. After the thermoplastic has been heated and spread evenly on the inner walls of the mold, the mold is then cooled, opened, and the part removed. While it takes longer to make a ROTO-XL part than a SuperMold™ component, ROTO-XL™ may be the single unique way to address your manufacturing needs. Let our engineering staff walk you through the best choice for your project.
Views: 27766 Design2PartTradeShow
Silicone Rubber Injection Molding -  ASH
 
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http://www.ashindustries.com Liquid Silicone Rubber injection molding, or LIM, is a production process commonly used to make rubber parts or to make parts that need to withstand extreme conditions, regardless of the industry. The process is an injection molding process at heart, meaning that materials are injected into a pre-made mold, where they're then left to sit and curate. Then, the process repeats itself until the part run is complete. While LIM is best used for short and long run part production, it can also be utilized in the final stages of the prototyping process as well, as the process permits engineers to experiment with different material configurations to fine tune the product before it is green-lit for production. Plus, since a mold needs to be created for the process to take effect, product developers can save time and money by using LIM for both final prototyping and production processes. There are two main types of LIM process - injection molding of silicone rubber, or LSR, and injection molding of fluoro liquid silicone rubber, or F-LSR. The former is the most common method that product developers take in producing rubber parts while the latter type is used to craft more high performance parts in industries ranging from automotive to aerospace.
Views: 31848 Design2PartTradeShow
Investment Castings for Firearms - Aero Metals
 
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http://www.castingsforfirearms.com Investment casting can be a game changer for you if manufacture firearms. Near net shape parts are now available with high strength, and in any quantity. Think outside the mold With investment casting—or, what is often called lost wax casting—you can literally pour the most intricate and sophisticated metal parts into a net- or near-net shape, with very little to no need for machining, threading, assembly or other finishing stages. Working with Aero Metals, a fully integrated, engineering-centric investment casting specialist, you can push your design boundaries, while streamlining production, to achieve your most ambitious product innovations. Visit us at http://www.aerometals.com
Views: 47893 Design2PartTradeShow
Plastic Injection Molding & Overmolding - ASH
 
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http://www.ashindustries.com Thermoplastic Injection Molding (TIM) Why choose ASH for my Thermoplastic Injection Molding Needs? State-of-the-art Equipment: Focus on Timeliness Strict Quality Checks Customer Focused Sales Staff Thermoplastic injection molding is a manufacturing process that creates fully functional parts by injecting plastic resin into a pre-made mold. Thermoplastic injection molding has several sub categories, such as rapid injection molding, which is best utilized in fine tuning prototypes prior to a product being given the go-ahead for production. Another sub category, production injection molding, is best utilized for full product runs. Developers utilize the thermoplastic injection molding process for many applications, as it can produce anything form car door panels to cell phone cases with good accuracy and surface finish. What's more is that it's the industry standard for producing plastic parts, so developers can be certain they're putting out a quality product if they go this route in the development process. Thermoplastic injection molding also known as plastic injection molding, and overmolding are made well at ASH INDUSTRIES.
Views: 62175 Design2PartTradeShow
Large Plastic Parts Thermoformed - C&K Plastics Vacuum, Pressure & Twin Sheet Forming
 
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Large Plastic Parts Thermoformed using Vacuum Fomring, Pressure Forming and Twin Sheet Forming. http://www.largeplasticparts.com C+K Plastics offers a comprehensive range of services and capabilities including: vacuum forming, pressure forming, twin sheet forming and a full compliment of secondary operations. We provide full in house engineering support to help our customers turn concepts into production parts. Whether your application is low or high volume, or basic to complex, C+K Plastics has the ability provide cost effective thermoformed solutions to meet your needs. C+K Plastics can form a thermoplastic sheet 96" x 144", in up to .500" gauge, which offers the flexibility to form both large single parts, as well as multiples of parts from a single thermoplastic sheet for maximum efficiency. Understanding what material is best suited for your thermoformed application is essential. C+K Plastics thermoforms parts out of a wide range of thermoplastic materials and can offer assistance in selecting a material that will be best suited to meet the challenges and demands of your specific application. Some of the thermoplastics we commonly thermoform include: CRYLIC ABS HDPE HMW KYDEX NORYL PP PETG POLYCARBONATE PVC TPO Innovative Thermoformed Solutions With our extensive technical knowledge and comprehensive range of services, C+K Plastics has the ability to provide innovative, cost-effective solutions for your requirements.
Views: 13609 Design2PartTradeShow
Fourslide & Progressive Die Metal Stamping Manufacturer - Gemco
 
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http://www.gemcomfg.com GEMCO's comprehensive fourslide stamping (four slide stamping) and multi-slide metal stamping capabilities allow us to fulfill your sourcing needs. We custom manufacture metal stampings and parts made from either flat strip stock or wire. Our equipment can handle strip stock material from as thin as .002” up to .093” thick. Round, square or shaped wire capabilities range between .010” dia. through .187”. Fourslide Stamping GEMCO's comprehensive fourslide stamping capabilities allow us to fulfill your sourcing needs for parts made from either flat strip stock or wire. Progressive Die Stamping To ensure the highest quality and performance of your part, progressive die tools are entirely designed, produced, and debugged in-house by GEMCO's qualified team. Wire Forming GEMCO's in-house wire forming capabilities offer you the round wire, square wire, and shaped wire options you need at an affordable price. We use innovative methods to bend, skive, and coil wire into a single piece needing little or no secondary processes. Metal Parts GEMCO's experience manufacturing metal parts from both flat stock and wire using fourslide, progressive die, and wire forming processes allows us to produce your metal parts in a host of shapes, sizes, and materials.
Views: 5733 Design2PartTradeShow
Precision CNC Machined Small Parts - Milling & Turning by Swissomation
 
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At Swissomation, we have the capacity to handle prototypes or long runs of small and micromachined parts. micromachining and ultra precision parts from .004” in diameter up to 1 5/8" in diameter, and our mills are capable of producing complicated parts efficiently. Our secret to saving you money is the fact that our CNC Swiss lathes can mill with live tooling without having to remove the part or handle it twice. With Swiss turning machines, multiple operations, including milling, cross drilling, and crimping, can be accomplished on one machine. This equipment can hold tolerances of +/- .0001” and their versatility minimizes or eliminates the need for secondary operations. We can do precision prototypes to micromachined long runs. http://www.swissomation.com - (830)997-6565
Views: 13908 Design2PartTradeShow
CMM for industrial metrology- Zeiss
 
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Zeiss is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Precision metrology from Carl Zeiss: CMMs, form and surface systems, METROTOM, multisensor, and more. As a full provider of industrial measuring technology, Carl Zeiss IMT has always focused on the needs of the market. Work with the best-in-class system for operating convenience, efficiency and flexibility. Systems Measuring technology from the leader Reliable, high-quality measuring technology consists primarily of the coordinate measuring machine, well-engineered software and customer service and support. At Carl Zeiss, these elements interact in perfect harmony. We are your one-stop provider of metrology solutions. Software Measuring, evaluation and management software enables you to increase the performance of all your measuring operations. Sensors Contact and optical sensors. A 360 degree view. From VAST active scanning to laser to RDS articulating. Accessories Fixturing, styli & accessories, and system-specific options. Contact Zeiss at http://www.zeiss.com
Views: 12644 Design2PartTradeShow
Non-Threaded Fasteners, cotter pins - Pivot Point
 
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Pivot Point Inc. is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Pivot Point Inc. is located in the small town of Hustisford, WI, and is owned by the Leitzke Family. Since 1929, the Leitzke family has been pioneering the manufacturing of Non-Threaded Fastener Solutions. Their ultimate goal will always be your COMPLETE SATISFACTION. Pivot Point manufactures both stock and specialty Non-Threaded Fastener Solutions. They are widely recognized for our progressiveness in developing new fastener solutions to solve particular fastening challenges. Exclusive innovations include SLIC Pins™, Bow-Tie Locking Cotter™ Pins, Rue Ring™ Locking Cotter pins, Nylon Lanyards™, Infinity S-Hooks™ and more. Specials are their specialty! If you are unable to locate a specific fastener for your application, put their expertise to work for you! They offer personalized engineered solutions and are adept at designing specialized fasteners tailored to suit your particular application SLIC Pins™, Bow-Tie Locking Cotters™, Rue Ring™, Nylon Lanyards™ - Standard, Nylon Lanyards™ - U-Lock Style, Infinity S-Hooks™SLIC Pins™, Clevis Pins with Holes, Clevis Pins with Grooves, Lynch Pins, Wire Lock Pins, Tab Lock PinsPositive Lock Pins, Detent Ring Pins, Detent Clevis Pins, Ball Plungers, Pull Pins.
Views: 10183 Design2PartTradeShow
Low Volume Plastic Injection Molding - Seaway Plastics
 
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Seaway Plastics is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Seaway is an expert at Low Volume Plastic Injection Molding. Whether it is for a prototype run or low volume production Seaway specializes in supporting clients need for quick-turnaround molded parts. Low Volume plastic injection molding and protoypes are their specialty. Seaway combines speed, flexibility and trust in order to get your parts where you need them, on time, on spec and within budget. Short lead-times for new molds, 5 days to 5 week lead-times, vast majority of all molds built and maintained in-house with capacity to build over 200 molds annually. 60% of our production orders are “drop-in” orders (lead-time requests of less than 10 days for production orders). Flexibility-moving targets/deadlines; handle EC’s efficiently with minimized impact on delivery schedule. Effectively manage a variety of low volume order replenishment programs ranging from yearly blank orders to Kanban agreements to web-portal managed systems. FastMold™ is the Seaway proprietary method of blending technology, craftsmanship, and human input into a process that results in the fastest, most flexible route to take your plastic part requirements from print to production. Rapid Prototyping greatly appeals to the low volume community in the fact that customers can quickly review design changes without sacrificing the integrity of time and unnecessary engineering changes. Seaway has access and the ability to model parts using the FDM, SLA, and Polyjet processes.
Views: 5942 Design2PartTradeShow
Pressure Formed Plastics - Kenson
 
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Kenson Plastics is another preferred American supplier of contract manfacturing services you will find only at a Design-2-Part tradeshow at http://www.d2p.com. Forming: Vacuum vs. Pressure There are two common types of thermoforming: pressure and vacuum. Kenson provides both of these manufacturing services in-house. The brief descriptions and detailed illustrations below help distinguish these two processes. Vacuum Forming - During the vacuum forming process, plastic is heated in a high-temperature oven to make it pliable. A vacuum is formed between the mold cavity and the thermoplastic sheet. The vacuum pressure (which is approximately 14 psi) forces the sheet to conform to the mold and form the desired shape of the part. Pressure Forming - During the pressure forming process, plastic is heated in a high-temperature oven to make it pliable. A vacuum is used under the sheet while air pressure (anywhere between 50 psi to 100 psi) is applied on the backside of the sheet. This additional pressure from the air helps force the sheet into the mold, making it easy to form thicker materials and create more intricate details such as undercuts, grilling and sharp corners.
Views: 9075 Design2PartTradeShow
Small Precision Machined Parts - Swissomation
 
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Do you need ultra precise custom small parts? From .005 to 1 5/8 diameter up to 12' long? Then you found your new supplier! MILLTURNplus is the ultra precision choice for economical milling and turning of small parts. By doing the whole operation on one machine, we eliminate the need to handle the parts which saves you money without sacrificing the ultra precision you are looking for. MILLTURNplus can run lights out. Swissomation, Inc features a wide range of high quality production capabilities to meet your CNC machining needs on time and at competitive prices. Our unique micromachining and finishing capabilities enable the manufacturing of your newest designs. We specialize in micromachining of an array of materials to very complex geometries with dimensional tolerances to +/-.0001”. Our vertically integrated microprecision manufacturing processes make us your single source solution for the most challenging of projects. Dimensional inspection and complete process validation services per ISO 9000 standards ensure the highest level of quality for your products. R&D Prototype Departments are available along with extensive capacity of production equipment to support the manufacturing of your component or device from initial prototype through all steps of approval and full production requirements. Our experienced engineering staff develops the manufacturing processes to provide you with the most cost effective, quality products. Our proprietary manufacturing and finishing technologies enable our customers to bring products to market that might otherwise be considered cost prohibitive or unable to be manufactured using standard available manufacturing methods.
Views: 6945 Design2PartTradeShow
Membrane Switches + Overlays = Precision Graphics
 
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Precision Graphics is the leading manufacturer of membrane switches, control panels, nameplates and graphic overlays. Since 1965 we have grown and are now one of the largest panel manufacturers in the United States. As we grew, we continually expanded our capabilities to the point where we now offer complete printing capabilities (screen print and digital) as well as complete sheet metal fabrication with punching, bending and machining. Most other control panel manufacturers offer little or no in-house metal fabrication or machining capabilities for metal and plastics. Precision Graphics was featured at the Oaks PA Design-2-Part Show. Design2Part, America's best contract manufacturing companies.
Views: 7386 Design2PartTradeShow
Vacuum Heat Treating, Brazing, Carburizing, and Nitriding - Solar Atmospheres
 
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Solar Atmospheres is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Vacuum Heat Treating & Brazing Services Vacuum Metal Stress Relieving Minimized Distortion, Bright Results Low Pressure Vacuum Carburizing (LPVC) Uniform, High Quality Case Vacuum Brazing Services Strong, Clean, Leak-free Joints Welding, machining, milling, and cold working all induce stresses within materials. These stresses will cause unstable dimensional control downstream if not relieved thermally. Vacuum metal stress relieving is normally performed after rough machining, prior to final machining. Solar’s vacuum metal stress relieving produces bright, clean surface finishes, therefore often the part is stress relieved in a near net shape. Low Pressure Vacuum Carburizing (LPVC) is a specialized, highly technical process pioneered by Solar Atmospheres designed to increase fatigue life and improve wear properties of your parts. The case hardened surface is supported by a ductile, shock-absorbing core capable of withstanding high load bearing applications. LPVC produces a uniform, high-quality case with minimized distortion and absence of Intergranular Oxidation (IGO), reducing or eliminating expensive post heat treating machining operations. Fluxless vacuum brazing services from Solar Atmospheres allows you to join metals while keeping the assembly bright and clean. Unlike soldering or welding, even complex shapes can be brazed with little distortion. This economical process is ideal for joining ferrous and non-ferrous metals, such as, stainless steels, alloy steels, carbon steels, copper, nickel alloys, and titanium. Solar Atmospheres is dedicated to providing vacuum heat treating and brazing services of the highest possible quality and meeting the expectations of our customers. We continuously improve our processes and systems and operate in accordance with ISO9001:2008 / AS9100C. We assist our employees in their pursuit of quality excellence by providing them with leadership, a cooperative climate, training and resources. http://solaratm.com
Views: 9495 Design2PartTradeShow
Free Molding Consultations at the Atlanta GA - Design-2-Part Show
 
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Plastic Molding Metal Injection Molding - MIM Liquid Silicone Molding - LIM Rotational Molding DO YOU USE ANY OF THESE? Then meet us at the Design-2-Part Show coming to: ATLANTA GEORGIA March 27 & 28, 2019. I can help you with design, quoting, delivery materials and more. If you click here you get FREE ADMISSION on us. https://www.ashmolding.com 337-235-0977
Views: 7413 Design2PartTradeShow
Fineblanking- better than stamping - Precision Resource
 
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Fineblanking innovation. Precision Resource is a dynamic and growing company that provides critical component solutions for manufacturers throughout the world. With a passion for innovation in Fineblanking and an unmatched array of secondary finishing capabilities, we offer our customers superior manufacturing solutions. Precision Resource bases its quality assurance plans on the ISO/TS16949 model. Integral to this philosophy is the commitment to meet all of our customers’ requirements and to continuous improvement in every facet of our operations. Currently, all Precision Resource operating divisions are registered to the ISO/TS 16949 standard. As a company we focus on Advanced Quality Planning to ensure that we build quality and process capability into the planned production methods for each new part. We also focus intensely on achieving very low DPPM levels. This focus enables us to consistently be among the top-ranked quality suppliers of our customers.
Views: 3052 Design2PartTradeShow
Gundrilling and Deep Hole Drilling - Grover Gundrilling
 
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Grover Gundrilling is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Grover Gundrilling offers world-class deep-hole capabilities, quality, and customer service for deep hole and gundrilling. -- 0.030"-2.25" IDs and 25'+ depths with very high length-to-diameter ratios -- Experts at difficult eccentric drilling - world-class tolerances -- Concentric drilling with extreme wall thickness control -- Precise tube hollow drilling -- Compound angle holes and challenging hole profiles BTA Deep-Hole -- 1.25" to 10" IDs and 25'+ depths -- Challenging hole profiles Honing -- 0.100 "to 10.000" IDs and 25'+ depths -- Sizes within 0.001" / surface finishes 16 RMS or better -- Unique small diameter, deep-hole honing capability Machining- Their manual and CNC lathes and mills give you the added value of quick turn around - one-stop shop
Views: 6282 Design2PartTradeShow
Injection Molding of Medical Parts - Clean Room - Infinity Injection Molded Plastic Parts
 
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Do you need Medical injection molding in clean room facilities? http://www.infinitymedicalmolding.com 815.463.0646 Class 10,000 Medical Clean Room molding facility ready for your custom parts and assemblies. Since 1982 we have been a full service custom plastics injection molding facility in Southwestern Indiana, Infinity Molding & Assembly, Inc.offers machine sizes ranging from 35 to 610 tons. Automotive, industrial and consumer production as well as state-of-the-art cleanroom molding and secondary assembly operations are available. Capabilities of our cleanroom facility include custom injection molding, assembly, pad printing, final pack, sterilization protocol management and fulfillment. The 3 total electric molding machines are equipped with robotics along with “on site” particle-count monitoring make this facility a strong choice for customers seeking state of the art clean room molding and manufacturing. Additionally, one machine is specified with a high torque motor and high-output heater band to give it the capability of easily processing high heat materials. Current product mix includes diagnostic meters and strips, surgical pump components, drug delivery components, cardio monitor assemblies, surgical accessories, optical scan products, and orthopedic components. Infinity Molding & Assembly, Inc. 5520 Industrial Road Mt. Vernon, Indiana 47620
Views: 7315 Design2PartTradeShow
Industrial Rubber Products - The Rubber Group
 
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The Rubber Group is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Since 1986, The Rubber Group has produced and distributed rubber products for a variety of industries like yours including Medical/Healthcare, Transportation, Process Control and a variety of industrial applications from high tech printing equipment to precision measuring devices. We can provide you with small prototype runs to full production with very short turn around to satisfy your schedule. You can choose from our standard line of mechanical products which include rubber grommets, isolation mounts, bumpers, feet, tubing & cord and o-rings. If we don't have the right part for your application, you can take advantage of The Rubber Group's full range of custom manufacturing capabilities: custom molded parts, custom extruded profiles, die cutting and fabrication and all with a full compliment of value added processes.
Views: 10708 Design2PartTradeShow
Lapping, polishing, grinding, machining - Surface Finishes a Cabot Microelectronics company
 
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Surface Finishes, Inc. is another preferred American supplier of contract manfacturing services you will find only at a Design-2-Part tradeshow at http://www.d2p.com. Since 1949, Surface Finishes has pioneered the creation and application of industry-leading precision fabrication technology. Leveraging our Advanced Nanoscale Surface Technology™, our engineering team works closely with customers to improve the performance of your parts and develop new products. This includes cost effective services from prototyping to high volume production. Surface Finishes provides custom design, fabrication and finishing services or will make your parts complete from an engineering drawing.Aurora, Illinois Surface Finishes specializes in the following fabrication technologies: Precision Lapping Optical Quality Polishing Low-Stress Grinding Precision Honing - Both Large and Small Bore Single Point Diamond Machining Addison, ILThese technologies are used to finish a variety of materials including metals, coatings, glass, ceramics, polymers and single crystal structures. In addition to fabrication, Surface Finishes offers metrology, refurbishment and certification services.
Views: 15889 Design2PartTradeShow
Canted coil springs and spring-energized seals - Bal Seal
 
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Bal Seal Engineering, Inc. is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Bal Seal Engineering creates custom sealing, connecting, conducting and EMI shielding solutions. Their canted coil springs and spring-energized seals are truly unique ways to enhance the performance and reliability of your products. If you've got a tough engineering challenge, they can help. Learn more about our custom-engineered Bal Seal Canted Coil Spring®, Bal Seal® spring-energized seals and ultra-reliable mechanical connector and electrical contact products visiting http://www.balseal.com.
Views: 4504 Design2PartTradeShow
Micron sized plastic injection molding  - Makuta
 
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Makuta Technics Micro Molding - microns matter https://makuta.com Makuta Technics Micro Molding specializes in micro injection molding and micro mold tooling, producing millions of zero-defect micro parts each month for customers in the medical, pharmaceutical, microfluidics, electronics/office automation and automotive industries. Makuta Technics is ISO 9001-2008 certified and audited to ISO 13485 medical. We are the only micro injection molding company in the world that is certified to manufacture products made with DuPont™ Vespel® materials. Our entire state-of-the art manufacturing facility is climate controlled to 72°F (22.2°C) 365 days per year, and ISO certified as a Class 8 clean room under the newly revised standard ISO 14644-1:2015. The result is an extremely stable injection molding environment, an important factor in helping us achieve zero-defect manufacturing. State-of-the-art equipment can be found throughout our facility, from high-precision all-electric injection molding machines to customized precision robotics, automation and packaging systems. Makuta's process control capabilitiesTo help us ensure defect-free micro-molded products, we use proprietary production monitoring cameras and systems as well as highly sophisticated process control systems that track numerous parameters for each individual shot. If any parameter varies outside of its predetermined range, the part is automatically rejected. Throughout this website you can read about our specialized plastic injection molds, precision micromolding capabilities and the markets we serve. Photos of many of the parts we injection mold are also provided to demonstrate the diversity of micro parts we produce and the challenging requirements we meet for our customers. Our micro injection molding capabilities include clean-room, high-temperature, thin-wall, two-shot and over-molding, and the high-precision plastic injection molds we provide are designed and custom built to hold tolerances as small as ±5 microns (0.0002 in). 2155 Intelliplex Dr., Shelbyville, IN 46176 Phone: (317) 642-0001 email: [email protected]
Views: 2839 Design2PartTradeShow
Product Design & Manufacturing, Thermoplastic Parts - Catalyst
 
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Catalyst Product Development is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com http://catalystpdg.com/plasticparts Unlike any other facility, the cross-functional expertise at Catalyst allows us to take a product idea from concept through completion–usually without leaving the building. It is not unusual to have a rough “napkin” sketch of a product come in the front door, and soon to have completed, finished products flowing out the back. Our largest standard part size is 18”x20”x10” or 14”x24”10”, however, that does not mean we cannot do larger parts. (We once built a mold for a golfcart dashboard in just 23 days.) We Like Aluminum 95% of the mold inserts we build are from QC-7 or QC-10 Aluminum. These alloys are tough enough to last for thousands of mold cycles, but are soft enough to allow for quick tool building and easy changes. Often times we will insert the aluminum with P20 steel in areas with fine detail or complex shut-offs. If you have your heart set on all steel, though, we will build your entire mold out of P20. Tolerances Our standard tolerances are +/-.005” in the tool geometry. Since dimensional tolerances are highly dependent on the material selected and on the part design, it is difficult to guarantee that especially tight tolerances will be met. However, if you have dimensions that are critical-to-function, let us know up front and we can build the tool “steel safe” or add interchangeable inserts that will allow for easier tool tuning to bring C-T-F’s into spec. Thermoplastics-R-Us We only mold thermoplastic resins at Catalyst, but we do not limit your choices. We have ran everything from 50% tungsten-filled nylon to polycarbonate with metal flake additive to glow-in-the-dark polypropylene to an experimental iridescent ABS (it was so cool!). Nothing Fancy While we do not have a problem with complex part designs, we try to keep the molds we build for them as simple as possible. We strive for short lead times at cost-effective prices. Side actions are pulled manually (handloads, pickouts, handpulls, etc.) We can add slides or lifters and look at full automation if the job calls for it. Single plate molds only. We don’t do manifolds or hot-runner systems, although we can add hot tips if needed. We also try to keep gating and ejection as simple as possible. We usually use an edge gate or direct sprue, but can do sub-gates, pin-gates, diaphragm gates. We try to stay with standard ejector pin systems, but have been known to use stripper plates, sleeves, as well as float a core now and then.
Views: 33259 Design2PartTradeShow
Photo Chemical Machining for Thin Complicated Metal Parts- NW Etch
 
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North West Etch is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Do you need precise, high quality, thin metal parts? NW Etch is your source for photo chemical machining. This process is also known as photo chemical etching, metal etching, photo chemical milling, photo fabrication or photo machining. We produce precision parts that meet the quality conditions and the expectations of businesses from many different industries. Technical Part Manufacturing For Industry Since 1978 Since 1978, NW Etch has been manufacturing intricate metal parts for some of the largest companies in the world. Our customers keep coming back to us for photo chemical etching and milling because we never let them down. NW Etch employees know what they must do to meet the demands of business for precision part manufacturing from a technical standpoint, from a delivery time standpoint, from a quality standpoint and they do not fail. We are an ISO 9001:2008 certified company. We continually strive to improve in all these areas so that our customers are the most satisfied chemical etching thin metal customers in the world.
Views: 5719 Design2PartTradeShow
Spirolox Retaining Rings, Wave Springs, Snap Rings - Smalley Steel Ring Co.
 
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Smalley Steel Ring Company is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Smalley Steel Ring Company is the world leader in the manufacturing and development of Spirolox Retaining Rings, Constant Section Rings, Snap Rings and Wave Springs. Smalley's product line consists of 10,000 standard parts stocked in carbon and stainless steel as well as specialty designs in exotic alloys or customer specified dimensions. Smalley's No-Tooling-Cost™ manufacturing process allows for fast prototyping and economical production. A staff of engineers is available for design consultations, providing our customers with a full range of resources to ensure their application contains the most cost-effective solution possible. With offices in both the US and abroad, certified to ISO 9001, ISO/TS 16949, AS9100 and ISO 14001, Smalley is able to offer customers worldwide unprecedented service and quality. Smalley Steel Ring Company is an ITAR (International Traffic in Arms Regulations) registered facility. Manufacturer of Spirolox Spiral Retaining Rings, Snap Rings and Wave Springs (Flat Wire Compression Springs) 10,000 stock items ready to ship Diameters from .200 in -- 120 in, 5 mm -- 3000 mm Free samples available Free CAD models
Views: 4227 Design2PartTradeShow
Zinc Die Casting vs Aluminum Casting - STRATTEC
 
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STRATTEC Component Solutions is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. STRATTEC Component Solutions is the trusted source for your zinc die cast needs. STRATTEC designs and builds all their production zinc die cast and stamping tools. Their automated, high-speed machining/EDM cell capability and in house tool design helps preserve our competitive cost and timing advantage, providing quality at competitive pricing. From simple to complex, STRATTEC can precisely cast all your parts. Advantages of STRATTEC die casting include excellent dimensional accuracy, smooth cast surfaces, thinner walls can be cast as compared to sand and permanent mold casting, and inserts can be cast-in (such as threaded inserts, heating elements, and high strength bearing surfaces). Also, zinc die casting reduces or eliminates secondary machining operations and allows for rapid production rates. Casting tensile strength as high as 415 megapascals (60 ksi) and casting of low fluidity metals. STRATTEC's Milwaukee, WI based die cast production capabilities include: 27-4 slide, pneumatic clamping machines 25-4 slide, hydraulic clamping machines 20 multi-slide conventional machines ranging in size from 40 to 315 tons They also offer plating and machining operations, as well as assembly capabilities and worldwide service Quality - ISO9000/TS16949 Environmental - ISO14001
Views: 5870 Design2PartTradeShow
Permanent Mold Aluminum castings by Batesville
 
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Aluminum castings by Batesville. Permanent mold casting using gravity provides much more detail than sand casting. Holes can be precisely placed and sized. Overall dimensional stability can be maintained. Machining allowances are smaller because the finished casting is much closer to the final spec. Compared to aluminum sand castings, those done in permanent molds have less shrinkage, lower gas porosity, and finer dendrite arm spacing (DAS). Maximizing the benefits of permanent mold casting is hardly child's play, however. It requires extensive knowledge and understanding of the permanent mold process. BPI has that knowledge and understanding. Batesville is a quality supplier seen at a recent design-2-part show.
Views: 6988 Design2PartTradeShow
Polyurethane Molding & Urethane Casting - Novathane
 
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Excellent wear resistance, Novathane Polyurethane is a cast elastomer which has the versatility to be molded in a wide range of techniques and properties. Novathane is a preferred supplier at a Design-2-Part Show. Polyurethane ALLOWS FOR IMPROVED PRODUCT PERFORMANCES IN A WIDE RANGE OF APPLICATIONS. For applications of polyurethane that involve water the parts can be cast using polyether-based resins. However, polyester-based resins are more practical for resisting damage from strong abrasions, like cuts and tears. HARD AS BONE OR SOFT AS RUBBER A product created with Novathane Polyurethane has a unique advantage. The polyurethane elastomers can be altered for a hardness level ranging from 10-15 Shore A (durometer). This can be compared to the softness of a gum eraser. This level can also be changed to over 80 Shore D (durometer), exceeding the hardness of a golf ball. Novathane Polyurethane can be altered to a variety of hardness levels - even more than conventional rubbers. View our interactive hardness graphic to see how materials and uses correspond. RESISTANT TO ABRASION In many applications of polyurethane elastomers, good resistance to abrasion, and low coefficient of friction are essential characteristics. The lowest coefficients of frictions are achieved with high hardness formulations. Additives can also increase the COF to achieve a comparable UHMW solution adding toughness to your application. In comparison to rubber, plastics, and even some metals, Novathane Polyurethane elastomers have a definite wear advantage. HIGHLY RESISTANT TO IMPACT Conventional plastic materials can become brittle and weak over time. Unlike plastic, polyurethanes remains elastic and resist fracture. This amount of toughness makes polyurethanes ideal for parts that have to hold against high impact or repeated impingement. WIDE RESILIENCE RANGE Unlike rubbers, high hardness polyurethanes can be just as resilient as softer materials. In shock absorbing applications, low rebound compounds are usually used in the range of 10-40%. In high frequency vibrations or where quick recovery is needed, compounds of 40-65% resilience are used. In general, toughness is enhanced by resilience. FLEXIBLE AT WIDE RANGE TEMPERATURES Polyurethanes can be used in all sorts of temperatures. When exposed to freezing temperatures they remain quite flexible, are resistant to thermal shock, and can withstand sudden temperature drops without cracking. If higher operational temperatures are required. Novathane Polyurethane can go under continuous use at 90C (194F) OR special high temperature formulations can be used up to 350F. ELECTRICAL PROPERTIES Novathane potting polyurethanes are excellent insulators. They are used extensively in potting and encapsulating applications, as well as other areas where electrical isolation is vital. WIDE RESISTANCE TO OIL, GREASE, AND CHEMICALS - Novathane Polyurethanes resist a broad range of liquids. Novathane 228 Twp. Rd. 931 Nova, OH 44859 Ashland County http://www.novathanedirect.com
Views: 8674 Design2PartTradeShow
Fourslide Stamping, Progressive Die Stamping, & Wire Forming- Custom Metal Parts
 
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Gemco Manufacturing Co., Inc. is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. http://www.gemcomfg.com Gemco Manufacturing provides precision metal components to the automotive, consumer products, medical, electronics, aerospace and telecommunications industries. Their customers continue to seek Gemco's technical support and metal forming expertise to manufacture quality components, produced to exact customer specifications, in support of their efforts in maintaining a competitive edge in the global marketplace. Gemco's reputation as a low maintenance vendor is a direct result of their focus on the customer Fourslide Stamping GEMCO's comprehensive fourslide stamping capabilities allow us to fulfill your sourcing needs for parts made from either flat strip stock or wire. Wire Forming GEMCO's in-house wire forming capabilities offer you the round wire, square wire, and shaped wire options you need at an affordable price. They use innovative methods to bend, skive, and coil wire into a single piece needing little or no secondary processes. Progressive Die Stamping To ensure the highest quality and performance of your part, progressive die tools are entirely designed, produced, and debugged in-house by GEMCO's qualified team. Metal Parts GEMCO's experience manufacturing metal parts from both flat stock and wire using fourslide, progressive die, and wire forming processes allows us to produce your metal parts in a host of shapes, sizes, and materials. http://www.gemcomfg.com
Views: 7321 Design2PartTradeShow
Electron Beam Welding | Laser Welding Services -EB Industries
 
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Electron Beam Welding, Laser Beam Welding, and Laser Hermetic Sealing Supplier in North America. All industries served, ISO 9001:2008 and NADCAP certified - with full engineering and metallurgy capabilities as well as extensive pre and post processing services. Electron Beam Welding is ideal when your application requires a very precise, clean weld with minimal heating of the material outside the primary area of the weld. Additionally, EB Welding is excellent for joining dissimilar and hard to weld metals. Electron beam welding - EB Industries is the preeminent Electron Beam Welding services provider across the United States, Canada and Mexico, since 1965. Their electron beam welding services has produced millions of parts, and customers range from small manufacturers to some of the biggest companies in the Aerospace, Medical and Energy industries. Electron beam welding is the ultimate fusion welding process. Electrons are generated (via an electron gun) and then accelerated to very high speeds using electrical fields. This high speed stream of electrons is then focused using magnetic fields and precisely applied to the materials to be joined. As the electrons impact the materials their kinetic energy is converted to heat, which causes the metals to melt and flow together. Electron beam welding generally occurs in a vacuum as the presence of gas molecules can scatter the beam. Because of the high voltages involved in EB welding, and the required vacuum, the entire process is computer controlled and heavily automated. The precise nature of the technology often calls for specialized fixtures to secure parts for joining, and CNC tables are commonly used to move the fixtures and workpieces within the welding chamber.
Views: 5589 Design2PartTradeShow
Fluid seal specialists,  O-rings & Gaskets - Gallagher
 
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Gallagher Fluid Seals, Inc. is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. The right seal at the right price, for every application: Gaskets, rubber o-rings, viton o-rings, oil seals, and hydraulic seals from leading seal manufacturers Gallagher Fluid Seals specializes in the application, design, and distribution of fluid seals. We offer a full range of elastomers and high performance sealing devices for the semiconductor, chemical processing, transportation, aerospace, and medical / instrumentation industries. Our primary products (O-Rings, Teflon® seals, hydraulic & pneumatic packings, gaskets, compression packings, and customer elastomeric & plastic products) are second to none, however, it is our extensive service offerings that attract and retain loyal customers. We truly tailor our business to meet your needs and this is what makes us "The Seal Specialist." With degreed engineers on staff and an in-depth knowledge of fluid seals gained from more than 50 years of practical field experience, we will recommend the right seal at the right price for new designs, retrofits, and equipment maintenance. Please contact us at (800) 822-4063 for product or application assistance.
Views: 6435 Design2PartTradeShow
Laser and Engraving machines - US built - Epilog Laser
 
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Epilog Laser is another preferred American supplier of contract manfacturing services you will find only at a Design-2-Part tradeshow at http://www.d2p.com. Headquartered in Golden, Colorado, Epilog Laser was established in 1988 to bring CO2 laser engraving systems to both commercial customers, small business owners and the home craftsman. These CO2 laser engraving systems can cut and engrave into wood, acrylic, plastic and many other materials. They also produce stunning results on stainless steel and coated metals. Due to the heightened demand for convenient metal marking solutions, in 2006 Epilog Laser expanded its product line to offer a fiber laser system that allows users to mark directly on metal surfaces including titanium, steel, aluminum, carbide, alloys, brass, and more. Epilog recently launched the industry's first low-cost entry-level CO2 laser engraving system, the Epilog Zing Laser, to bring our technology to a wider audience. Innovation - A Company of "Firsts" From the first laser to "print" directly from CorelDraw, to the first rotary attachment, to the first large-format table, to the first 100-watt laser, Epilog is known for implementing useful features that enhance our customers' ability to work more efficiently and reap higher profits. Since Epilog Laser has been manufacturing CO2 and fiber laser engraving systems longer than anyone else in the industry, we have a unique perspective and solid understanding of what our customers need and want when it comes to engraving, marking, and cutting. Through creativity and innovation, we've been able to meet and exceed customer expectations by developing innovative products that are exceptionally versatile and user-friendly.
Views: 6292 Design2PartTradeShow
Photo-Chemical Etching of  Precision Parts - Tech Etch
 
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Tech-Etch is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Precision Engineered Photo Etched and Laser Cut Parts - Tech-Etch specializes in the manufacture of light gauge metal parts from .0005" thick and up. The photo etching process (also called photo chemical etching and photo chemical milling) allows us to produce intricate metal components with close tolerances that are impossible to duplicate by other production methods. Photo etching eliminates the cost of hard tooling, improves design flexibility, and shortens lead times while eliminating burring and stress problems. Tech-Etch is setting industry standards for the manufacture of encoders, masks, filters, lead frames, Battery Grids, flat springs, strain gauges, laminations, MicroEtch Screens, chip carriers, step covers, Fuel Cell Plates, heat sinks, shutter blades, electron grids, fluidic circuit plates, reticles, drive bands, haptics, and shims. Titanium etching, Tungsten etching and etching of other extremely corrosion resistant materials, such as Nitinol, Elgiloy and Molybdenum, enable Tech-Etch to produce complex parts for medical tools and implants. Copper Alloys, Beryllium Copper, Stainless Steels, Aluminum, Nickel and Nickel Alloys, Silver, Spring Steels, and Polyimide Film are also etched. EMI Shielding & RF Shielding Products - Tech-Etch is a global supplier of EMI shielding products for the commercial and military markets. A leader in the RF shielding field for over 40 years, Tech-Etch designs and manufactures both standard catalog and customized shielding products. The complete shielding product line includes all sizes, shapes, compositions, mounting options and seal types. Products include BeCu EMI shielding contact strips (fingerstock), conductive elastomers, wire mesh, filters, honeycomb vents, board level shielding, metalized fabric shielding, conductive foam, and shielded windows. Flexible Printed Circuit Manufacturing - Tech-Etch manufactures high reliability flexible printed circuits on polyimide substrates using advanced manufacturing processes. We specialize in single and double-sided circuits, as well as multi-layer and flex circuit assemblies. The flex circuits are built to the exacting specifications of our customers, meeting the most demanding of applications in the ultrasound probe, medical device, semiconductor test & manufacturing equipment, industrial equipment, and aerospace markets. With all engineering, tooling, and manufacturing operations housed in our state of the art 150,000 sq. ft. facility in Plymouth, MA, Tech-Etch is the perfect choice for all of your flexible circuit needs, from quick turn and prototype through production volumes.
Views: 5105 Design2PartTradeShow
Best Aluminum Anodizing, Metal Finishing in the Midwest - Saporito
 
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Saporito Finishing Co. is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Saporito Finishing Company, your single source for metal finishing requirements for aluminum and magnesium anodizing, metal plating, and other metal finishing services. They are equipped to handle a variety of other specific metal finishing requirements, including NH35 for Magnesium, Hardcoat Anodize, and Sulfuric Anodizing. Saporito Finishing Company offers invaluable consulting services to better meet the needs of their clients. Their clients represent some of the Midwest's most respected industrial companies, and come to Saporito from throughout Illinois, Indiana, Iowa, Michigan and Wisconsin. A 135,000 square foot finishing facility includes a metal finishing processing area, supplemented by a full service chemical laboratory. Strict quality control testing procedures will insure your parts have a superior finish. Their metal plating, anodizing, tumbling, and deburring processes are in accordance with dozens of industry and military specs.
Views: 6084 Design2PartTradeShow
Sand Castings that machine like billet - Olson Aluminum
 
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Sand Castings that are pressure tight and leak free. Sand Castings that machine like billet and have an excellent surface finish. Olson Aluminum Castings is a custom sand cast foundry producing industrial grade, pressure tight and leak free castings with superior machining properties and surface finishes. We offer some of the shortest production lead times in our industry on a consistent basis. We provide customers with solutions to challenging casting requirements, prototype programs and casting engineering along with high quality, timely pattern start ups. Superior Machining Olson Aluminum Castings has established the benchmark for superior machining capabilities that combine intricate detail and quality assurance. Pressure Tight & Leak Casting Olson Aluminum Castings is well known within the aluminum casting industry for specializing in high integrity, pressure tight and leak free castings. Superior Surface Finishes Castings must not only function and perform well, but in many instances, must also “look good” exhibiting exceptional aesthetic qualities. Prototype Castings Prototype casting set the stage for successful design and introduction of cast products. It is an expedient and economical approach to developing and Call Us: 815-229-3292 or [email protected] http://www.olsonalum.com
Views: 1188 Design2PartTradeShow
Vacuum Mold Castings - Harmony Castings
 
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Harmony Castings is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. Harmony Castings provides a multitude of services not always available from other casting suppliers including: Aluminum V-PROCESS manufacturing, CNC machining, finishing and sub assembly. V-PROCESS is a unique process that is competitive or favorable with any aluminum casting process in regards to pricing, surface finish, tolerances, and wall thickness. Any way you shape it, we bring a new dimension to aluminum casting. That's crucial in today's CNC machining environment. V-Process Aluminum Casting Advantages: Zero Degree Draft This is a unique feature of the V-PROCESS, which reduces weight and machining Thin Walls The V-PROCESS allows wall thickness of 0.125" Tight Tolerances The V-PROCESS produces castings approximately twice as accurate as typical sand castings Unlimited Pattern Life We guarantee the pattern will last the life of your product 150 RMS Finish Compared to 250-550 for sand and 200-500 for permanent mold, V-PROCESS offers a considerable advantage Excellent Casting Integrity With our automated molding line, the casting dimensions are repeatable
Views: 6687 Design2PartTradeShow
Liquid Injection Molding & Custom Rubber Parts - Itran Rubber
 
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Itran Rubber is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. At Itran, we make things from rubber. But those things aren't for us -- they're for you. We're here to meet your design requirements when your product line calls for particular rubber specifications. Our strength lies in our expert recommendations that will help meet your requirements for various rubber applications. We strive to secure relationships with customers by providing value added service to the customized rubber components we manufacture. Our goal is to help you succeed in your business. From rubber part design through product delivery, we're driven to provide you with all the help you need. That's why we say, "It's All About You... We're Here to Help"! Injection, transfer, and compression molding, Rubber-to-metal bonding, Insert molding, Liquid Injection Molding (LIM), Secondary operations including: Cryogenic deflashing, Rubber grinding and polishing, Assembly of molded products and sub-assemblies, Product testing, Punch press trimming, Washing of finished products. Our production capabilities guarantee a quality precision molded part. Itran facilities include a full range of rubber-processing equipment, from mills and presses to sandblasters, sophisticated vapor degreasers, and more. In addition, extensive compression, transfer, and injection molding equipment produces intricate custom-molded and bonded-to-metal precision rubber parts and sub-assemblies, all of which adhere to MIL-I-45208 standards. In addition, we are ISO 9001:2008 certified. trim or perform secondary operations on molded custom parts. This is done both manually and mechanically by machines including our cryogenic deflashers. Itran's finishing process gives your part the exact dimensional tolerance that your specifications require.
Views: 10045 Design2PartTradeShow
Why Polyurethane is better than Rubber - Optimum Precision
 
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Optimum Precision is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. From conception to completion, Optimum Precision is your number one resource for custom-made polyurethane parts. They are revolutionizing the world of polyurethane manufacturing! With over thirty years of experience, they have the in-house expert knowledge, skill, and equipment to create and tailor polyurethane parts for your specific applications. At Optimum Precision, they also customize their own urethane formulations using only the highest standards of quality control. Bond to virtually any substrate- Polyurethane to metal bonding,Polyurethane to dualdurometer bonding Cast multi-hardness parts Produce self-supporting elastomers Produce flame-resistant elastomers No matter your industry, their highly experienced and specialized staff will work with you to fully understand your needs, and to manufacture your custom parts in the most time-efficient, cost-effective, and performance-driven manner possible; they deeply value all of their customers and their goals.
Views: 3240 Design2PartTradeShow
Micro Injection Molding for Plastic Micro Parts - Makuta
 
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Injection molding of micro parts. Microns Matter. Makuta Technics Micro Molding specializes in micro injection molding and micro mold tooling, producing millions of zero-defect micro parts each month for customers in the medical, pharmaceutical, microfluidics, electronics/office automation and automotive industries. www.makuta.com 2155 Intelliplex Dr., Shelbyville, IN 46176 Phone: (317) 642-0001 Our micro injection molding capabilities include clean-room, high-temperature, thin-wall, two-shot and over-molding, and the high-precision plastic injection molds we provide are designed and custom built to hold tolerances as small as ±5 microns (0.0002 in). Our 24/7 plastic injection molding facility in Indiana is ISO 9001-2008 certified, Class 8 clean room certified (ISO 14644-1:2015), audited to ISO 13485 medical and temperature controlled to to 72°F (22.2°C) 365 days per year. It combines: Advanced Sumitomo all-electric injection molding machines with highly sophisticated process/quality control capabilities Proprietary production monitoring cameras and systems Customized precision robotics, automation and packaging systems Makuta Technics is ISO 9001-2008 certified and audited to ISO 13485 medical. We are the only micro injection molding company in the world that is certified to manufacture products made with DuPont™ Vespel® materials. Our entire state-of-the art manufacturing facility is climate controlled to 72°F (22.2°C) 365 days per year, and ISO certified as a Class 8 clean room under the newly revised standard ISO 14644-1:2015. The result is an extremely stable injection molding environment, an important factor in helping us achieve zero-defect manufacturing. State-of-the-art equipment can be found throughout our facility, from high-precision all-electric injection molding machines to customized precision robotics, automation and packaging systems.
Views: 3424 Design2PartTradeShow
Engineered Springs & Precision Metal Components - Associated Springs Barnes Group
 
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ENGINEERED COMPONENTS Barnes Engineered Components (EC) with its renowned brands (Associated Spring, Hänggi, Seeger Orbis, and Associated Spring Raymond) is the leading global supplier of precision custom engineered and ready-to-ship solutions. With our engineering capability & manufacturing expertise, we solve complex (product, process) design challenges & help you achieve increased performance & optimal lifecycle costs. Our springs are critical in applications across multiple industries from Transportation to Aerospace, Construction, Medical, Energy, Telecommunications, Industrial, Consumer Goods & others. Engineered Components has a breadth and depth of expertise spanning from aerospace/defense to transportation transmission springs; retaining and snap rings to precision micro-stamped/fine-blanked solutions for GDi/fuel injection; as well as medical and high-tech/digital micro manufacturing to other innovative high performance advanced precision components, engineered struts and assemblies. As a world-class manufacturer and supplier to the high-tech/telecom, transportation, medical, construction/mining, marine/recreational, energy, and other industrial markets, the EC organization spans multiple global strategic locations across North/South America, Europe, and Asia.
Views: 36791 Design2PartTradeShow
Die Cutting of Silicone Seals, Foam Tapes, Rubber Gaskets - HST
 
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HST Materials Inc. is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. HST Materials Inc. is a fabricator and die cutter of foam tapes, sponge and dense rubber gasketing and double-coated tapes. We distribute molded rubber products, heat shrink tubing, fiberglass and expandable sleeving. We offer a variety of in-stock and special order items to the OEM market. 1631 Brummel Avenue Elk Grove Village, IL 60007 Phone: 847.640.1803 Fax: 847.640.1830 HST offers a superior customer experience, product expertise and quick prototype turnaround. Engineers, buyers and OEM’s can quickly and easily find the sealing or bonding solutions they need. Prototyping Ultra-fast prototyping is provided using our Atom Flashcut dieless knife cutting table. A large variety of dense and foam rubber, plastic and tape products are cut often same day using customer supplied DXF 2D CAD files. Die & Dieless Cutting HST Materials can provide die-cut parts from a variety of non-metallic materials using hydraulic, rotary, punch press, travelling head presses, flash cutting and knife cutting. We prefer your tooling part files to be emailed as a DXF file, but we can work from prints and even replicate from an existing part. Slitting & Lamination HST Materials can slit a wide range of foam tape and other materials to a specified width. We use multi knife rewind slitting, single-knife slitting and rotary gang knife slitting to accommodate a great number of materials and thicknesses. Special narrow widths as low as 0.093″ are available. Extruded Rubber Gaskets HST Materials provides the highest quality extruded rubber profiles in both sponge and dense rubber compounds through our partners Lauren Manufacturing and Clean Seal. Whether you can use a standard extruded profile or require a custom-designed gasket or seal, HST can facilitate your large or small requirement through our manufacturers, who have a combined 70 years in the polymer seal and gasket industry. Molded Rubber Custom molded rubber and plastic parts are produced in China with exceptional quality and competitive pricing. Silicone, EPDM, Neoprene, ECO, NBR, Buna and Viton are available in a full range of typical durometers. Single cavity prototype and multi-cavity production tooling will be produced to your CAD file. Samples will be provided along with first article inspection reports.
Views: 3193 Design2PartTradeShow
Short Run Castings using Rubber Plaster Molds - A.L. Johnson
 
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A.L. Johnson Company is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. A.L. Johnson Company (ALJ) is a producer of precision aluminum and zinc castings and a pioneer in the use of the rubber plaster mold process since 1954. They service customers in a wide variety of leading technology industries such as biomedical, telecommunications, computer peripherals, guidance and navigation. A.L.Johnson is a one-stop shop with the ability to deliver your part complete to print. ALJ's in-house services include: Prototyping - Production - Machining - Finishing Why use Rubber Plaster Mold castings? Rubber Plaster Mold tooling costs a fraction of die cast tooling. Unlike sand castings, Rubber Plaster Mold castings can include thin walls, close tolerances and better surface finishes. Rubber Plaster Mold castings produce intricate designs, unlike costly hog outs. Rubber Plaster Mold castings offer the same advantages as investment castings, but at a lower tooling and casting cost with a shorter lead time. Whether the requirement is for quantities of 10, 50, 100 or 1000s, RPM is your choice because of Fast Turnaround and Easier Machining, Painting and Processing, Assembly.
Views: 3466 Design2PartTradeShow
What is Centrifugal Casting? - Johnson Centrifugal
 
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Our process applies extremely high centrifugal forces ("G" force) to the molten metal throughout the critical solidification and thermal contraction phases. A minimum force of 60 times the force of gravity is applied to the metal. Our process also guarantees a seemingly infinite amount of pressurized riser material feeding the solidifying form. The "G" force produces a centrifugal separation of any impurities driving them to the bore allowing removal during machining. Johnson Centrifugal was featured at the Covington Design-2-Part Show where you can meet America's best contract manufacturers.
Views: 8066 Design2PartTradeShow
Supermold Thermoplastics from ASH Industries
 
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Supermold- Does your part fit inside of a 2" cylinder, 2" tall. Mold your first one thousand parts for just $4900 and you own the tooling . Subsequent orders of 1000 parts are just $650, plus material cost. ASH Industries was featured at the Covington Design-2-Part Show. Design2Part, America's best contract manufacturers.
Views: 2275 Design2PartTradeShow
High Precision Machining of Hard Materials - Insaco
 
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Insaco is another preferred American supplier of contract manufacturing services you will find only at a Design-2-Part trade show at http://www.d2p.com. For over 60 years Insaco has been a precision machining and polishing fabricator of parts from all technical ceramics, sapphire, glass and quartz. We machine these materials to very precise tolerances (many times measured in millionths of an inch) for dimension, flatness, wedge and roundness or cylindricity. Our customers typically have a critical application that requires extremely tight tolerances in ultra-hard materials. We also have the capability to grind and polish spherical radius parts in a variety of hard materials, both inside and outside diameters, to optical requirements.
Views: 1997 Design2PartTradeShow

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